Easy BBQ Chip Seasoning Recipe (2024)

Turn any potato chip into BBQ chips with this easy BBQ chip seasoning recipe! Keep it on hand for fresh BBQ chips any time, or make a big batch of chips and store them for later!

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I'm the first one to admit I'm a little "extra" when it comes to homemade snacks. From homemade Oreos, to homemade dark chocolate peanut butter cups - I love making copycat recipes with better ingredients at home!

BBQ chips have always been a favorite of mine, though they are usually reserved for holidays like the Fourth of July. Even still, I wanted to make a better homemade version of my favorite chips to enjoy on those occasions!

We've been making these homemade BBQ chips now for about 5 years and they are a winner every time! You can even make them in bulk and store them, for a homemade bag of chips on hand, any time!

Best Tips for Homemade BBQ Chip Seasoning

If this is your first time making BBQ chips, here are a few things you can do to make your first experience the best it can be!

1. Quality Matter - Choosing high-quality, fresh ingredients for your BBQ seasoning mix not only elevates the flavor but takes your homemade chips from good to gourmet! You can use high-quality store-bought potato chips, or you can make your own homemade potato chips!
2. Keep it Even - Even coating is your best friend when it comes to applying this BBQ chip seasoning. I like to warm up my chips in the oven for about 5 minutes at 350°F before adding them to a gallon Ziploc bag. From there, just add the seasoning, close the bag, and gently shake! Trust me, it’s worth the extra few minutes of effort to heat the chips to ensure each chip is properly coated!
3. Don't Rush - Finally, patience is a virtue — especially when it comes to letting your chips set. This pause allows the seasoning to adhere better, meaning you won’t end up with all your seasoning at the bottom of the bowl instead of on your chips!

Ingredients

Let's dive into the heart of this homemade BBQ chip seasoning recipe with a breakdown of the ingredients. While I recommend keeping the recipe as close to the original as possible, there are some optional substitutions listed! The full recipe with measurements is available for printing and the end of this post.

• Brown Sugar - The backbone of our BBQ seasoning mix, brown sugar adds a sweet depth that balances the spice. If you're watching your sugar intake, try substituting with coconut sugar for a healthier alternative.
• White Sugar - Adding a bit of white sugar sharpens the sweetness, enhancing the overall experience. Those preferring a less refined option might opt for maple syrup sugar instead.
• Garlic Powder & Onion Powder - These two bring the aromatic base to this BBQ chip seasoning, contributing to that irresistible smell and complex taste profile. If you are sensitive to one or the other, simply omit it - but not both!
• Paprika: Paprika lends a smoky undertone and a beautiful color, essential for that authentic BBQ flavor. Smoked paprika can intensify the smokiness, while sweet paprika can mellow it out for a subtler touch.
• Chili Powder - Here's where the heat kicks in. Our spicy seasoning recipe calls for just enough chili powder to add a zing without overpowering. Capsaicin-sensitive folks could dial it back or swap it with a dash of bell pepper powder for the color without the burn.
• Salt - The flavor enhancer. Salt pulls together all the aspects of our BBQ seasoning mix, accentuating each flavor.

Homemade BBQ Chips VIDEO

If you're interested in making your own BBQ chips completely from scratch, this video walkthrough has all the details you need to make it happen! Watch me as I make 25 pounds of homemade potato chips and coat some of them in this epic BBQ chip seasoning!

Instructions

If you have a chance, I highly recommend watching the video above. But for now, let's break down how to make this homemade BBQ chip seasoning, how to apply it to your chips, and how to store them both!

1. Mix - Add all your BBQ chip seasoning ingredients to a medium bowl and mix until thoroughly combined.
2. Store - Keep your finished BBQ chip seasoning in an airtight container, in a cool, dark place until ready to use.
3. Heat - When ready to apply the seasoning to your potato chips, preheat your oven to 350°F and place the desired amount of chips on a baking tray. Heat for 3-5 minutes at 350°F.
4. Season - Place the warm chips into a large Ziploc bag and add the seasoning. Seal the bag and shake gently until the chips are fully coated.
5. Serve - Enjoy your BBQ chips warm or at room temperature!
6. Storing Finished Chips - Allow chips to cool fully before storing them in an airtight container. We prefer 1-gallon mylar bags with both an oxygen and a moisture absorber packet. This allows us to grab a single bag and enjoy it the same way we would a store-bought bag without opening a large container of chips each time.

Common Questions

Even More Snack Recipes

Ready to make a few more snacks for your family? Here are some of our favorite recipes to try next!

• Homemade Oreos
• Homemade Vanilla Wafers
• Strawberry Zucchini Fruit Leather

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